The Department of Transportation Inspector General has determined that the FAA is not adequately fulfilling its responsibility for overseeing U.S. and foreign aviation repair stations. In a report released on May 1, 2013 the DOT OIG concluded that the FAA did not ensure that maintenance work done at repair stations met FAA standards. The repair stations that were the subject of the report were generally ones that performed contract maintenance for commercial airlines.

Specifically, the report stated that the FAA does not adequately allocate its oversight manpower to those repair stations that pose the greatest risk to safety. The report further noted that FAA does not use a risk assessment tools at all on foreign repair stations that work on U.S. commercial aircraft. The report contained several other specific examples of shortcomings, but the general conclusion was that the “FAA’s oversight of foreign and domestic repair stations lacks the rigor needed to identify deficiencies and verify that they have been addressed.”

Although the FAA and various aviation commenters have down played the report, the DOT’s findings are concerning. Because of limited FAA manpower, repair stations generally police themselves. In this author’s experience, the oversight that is provided is often limited to review of paperwork and does not drill down into the day-to-day practices and procedures. Since repair stations are businesses, their first focus is naturally going to be on profits. If there is not adequate oversight, the possibility of putting profits ahead of safety is very real. Hopefully, the FAA will take to heart the DOT’s recommendations on how to fix this problem to ensure that commercial aviation remains safe for the flying public.

A pdf of the full DOT report is below:

FAA Repair Station Oversight^5-1-13

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Continental Motors has decided to increase the time between engine overhauls (“TBO”) by 200 or 400 hours on certain newer engine models. In a revision to Service Information Letter SIL98-9B, dated April 8, 2013, the company set forth its specific guidelines regarding the increased TBOs. Generally, however, the new limits will extend to certain engines manufactured beginning in February 2012 and with serial numbers of 1006000 or higher.

You can view the full version of SIL98-9B by clicking the document below.

SIL98-9B[1]

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Australian Crash Prompts Decisive Action Against Operators of Robinson Helicopters

April 8, 2013

In February 2012, I wrote about an Australian crash that killed two film makers sparking a debate about the safety of Robinson helicopters. Now, another crash in March of this year has added fuel to the fire (so to speak) and is prompting the Australian Civil Aviation Safety Authority (“CASA”) to take more tangible measures. [...]

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Final FAA Control Tower Closure List Published

March 24, 2013

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Airport Control Towers on the Chopping Block

March 20, 2013

The FAA has stated that it will publish its final list of control tower closures on Friday, March 22, 2013. The forced government spending cuts that began earlier this year has among its casualties 189 of the nation’s 251 contract control towers. The towers targeted for closure are generally at small and medium sized airports. [...]

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Is The Dreamliner a Nightmare?

January 28, 2013

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Southwest Airlines Flight Experiences Sudden Loss of Cabin Pressure

December 3, 2012

A recent Southwest Airlines flight en route from Kansas City to Dallas lost cabin pressure at 35,000 feet, with about 135 people on board. The oxygen masks were deployed and the plane rapidly descended. According to news reports, a passenger stated that the plane went into a sudden, steep dive. The oxygen masks were needed [...]

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FAA Releases New Airworthiness Directive Regarding Airbus A300 Rudder System

November 12, 2012

Eleven years ago today, November 12, 2001, American Airlines Flight 587 crashed shortly after taking off from JFK International Airport in Queens, New York, killing all 260 people on board and 5 others on the ground. The aircraft involved was an Airbus A300-B4-605R. One of the central questions in the subsequent investigation was whether the [...]

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What’s Going On At American Airlines?

September 23, 2012

Just when the flying public thinks it can’t get any worse, it does.  American Airlines has recently seen an uptick – a large one – in flight delays and cancellations.   This is reportedly attributable to an unusually high number of maintenance requests and sick pilots.  The pilots’ union says there is nothing organized going on.  [...]

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NTSB Closer to Finding Cause of Reno Air Race Crash

August 27, 2012

When a plane crashed into the crowd at last year’s Reno Air show eleven people were killed, including the pilot of the plane involved, and over 70 were injured. The disaster naturally raised questions concerning the cause of the crash and the safety of spectators at similar events. The National Transportation Safety Board (“NTSB”) released [...]

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